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Fan/Project Engineer

Position Summary and Description
TLT has long been recognized for its product excellence, reliability and performance. Their Fan Blades are second to none and withstand the most abusive environments. TLT is the only vendor in the US designing and manufacturing variable pitch axial fans above 5,000HP and centrifugal fans above 8,000HP, and are currently researching 20,000HP applications. Over the years, the Company has grown conservatively, not to outpace its available resources, but possibly leaving significant opportunities on the table. Which brings us to this Fan/Project Engineering role that is critical to the expected growth, heavily influenced by the company's ability to design custom Fan solutions into production - no two applications are alike. This individual will answer the questions: how do we bring about greater operational efficiency and what ways can we improve upon our Fans capabilities? These industrial size fans are used by energy companies who need to meet EPA guidelines [clean air acts] and are interested in how to lower their power usage in turning coal into usable energy. The key to these large centrifugal/axial fans: an understanding of concepts like "mass flow" and air pressure and understanding the unique structural and design challenges created by rotating blades. The project engineering teams consists of a Fan Engineer, Rotor/Drive train Engineer, Structural Engineer, Project Engineer and layout Designers. This individual would ideally understand/have exposure to rotor dynamics, drive trains and critical speeds. As specialty wind tunnel applications for auto and aviation research, etc. is an adjunct, experience with Turbines [fixed versus variable pitch] or variable pitch propellers would be of interest given the exposure to mass flow and air pressure issues. The same can be said about Pumps as Pump applications typically deal with fluid flow and rotating equipment [concepts similar to a Fan].
About TLT Babcock
TLT is a worldwide industry leader in delivering custom solutions for air and material handling demands to include heavy-duty, large and medium-duty axial and centrifugal Fans and equipment for ash/material-handling applications. TLT is currently the only company in the US making variable pitch axial fans. TLT's real value can be found in a high level of reliable product performance and durability in service [even in the most abusive environments], a result of highly engineered equipment paired with precise quality controls and manufacturing techniques. Their products are also manufactured to minimize energy usage while maximizing online availability. Their primary markets are utility power plants and heavy industrial manufacturing installations, including cement plants, steel mills, pulp and paper mills, waste incinerators, mining, and subway & tunnel applications.
Responsibilities
  • Analysis and verification of customer.s specifications, TLT's standards, and general engineering practices to ensure acceptability of end product
  • Creation and maintenance of accurate bills of material
  • Creation and/or direction of project conceptual layouts
  • Oversight of project progress through engineering
  • Creation of purchasing specifications and review and acceptance of third-party drawings
  • Resolve issues related to fabrication and field variances
  • Proposal support including specification review, site layouts, fan sizing, preliminary component selection, solicitation of component bids, development of cost and price, sales meetings with client and proposal generation
  • Interface with procurement groups, buyers, fabricators and customers; Resolution of technical conflicts
Work Experience/Skills
  • Proven experience designing centrifugal or variable pitch axial flow utility, tunnel, and mine fans
  • Experience with custom heavy equipment design
  • Experience with making layouts in SolidWorks and/or ACAD
  • Experience with FEA and fatigue analysis
  • Proficient with shaft and drive train design including: fatigue and stress analysis, hub and coupling fit selection, torsional and lateral critical speed analysis
  • Proficient with calculating inertia, energy, stresses, strains, and forces in rotating equipment
  • Ability to properly size sleeve and anti-friction bearings for the given application
  • Understands fan performance and acoustics design and testing
  • Proficient with BOM and MRP systems
  • Willingness to travel
  • Experience with non-mechanical components, including: civil, structural, aerodynamics, metallurgy, electrical, and auxiliary hydraulic, lube, cooling, stall, temperature and vibration monitoring systems
  • Attention to detail and good at checking drawings but works at a pace to get project done within schedule restraints
  • Team player, has a good business sense, and works well with customers
  • Background with welded and machined components, GDT, NDT, PWHT, and NDE
  • Ability to follow specifications as well as make well-written specifications and reports
  • Familiar with industry standards, including: AMCA, AWS, ASTM, ASME, DIN, ISO, SSPC, ABMA, AGMA, and AISI
  • Strong organizational, multi-tasking and prioritizing abilities are essential. Excellent oral & written communication skills are essential.
Education
  • BSME minimum, P.E. license a plus


Contact Information

For full information, please contact:

Phillip Spearo
262-347-0988
phil@redmondresearch.com
www.redmondresearch.com